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Body Welding Solutions
BIW (Body in White) Body Welding Lines is the main competency of Faith. The company provides turnkey solutions with all the necessary expertise under one roof. Faith boasts one of the best teams for robot simulation and offline programming (OLP), utilizing robust software such as Process Design Process Simulate (PDPS) and Robcad. The robotics team is well-equipped and trained to work with various robot brands, including Fanuc, KUKA, Kawasaki, Yaskawa, Panasonic, and Nachi, among others.
Our excels in working with diverse PLCs such as Mitsubishi, Allen Bradley, Siemens, Omron, and Toyopuc. They have extensive experience operating across various safety categories (from Category 1 to Category 4), ensuring compliance with multiple safety standards and requirements. Faith offers automation solutions in both hardwired relay logic and soft logic, leveraging safety PLCs to meet project needs effectively.
Robotic Spot Welding Lines
Faith Automation has successfully executed over 100 projects in robotic spot welding for BIW applications. For high-volume requirements with cycle times ranging from 45 seconds to 120 seconds, Faith has supported its customers with multiple lines, including:
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Engine Compartment
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Front Floor
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Rear Underbody
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Underbody Line
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Side Body LH/RH Line
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Roof
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Main Body Line
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Closures
Manual Spot Welding Lines
Faith Automation offers comprehensive body shop solutions for manual spot welding lines, tailored for low-volume or low JPH (jobs-per-hour) requirements. The Faith design team prioritizes operator ergonomics such as loading height, reach, gun orientation, and handling while also addressing operator fatigue during the design of manual welding fixtures and jigs. Small, individual PLCs are incorporated for jig operation, part presence detection, and Pokayoke, ensuring efficient control of multi-model, multi-variant operations.
Robotic MIG Welding Lines
MIG welding is one of Faith’s core competencies, with robotic MIG welding solutions primarily offered for chassis and underbody safety assemblies, such as Rear Axle – RTB, Sub Frames – FCM, Lower Cross Arm – LCA, and Front or Rear Bumper Mounting Assemblies. The team brings years of experience in executing MIG welding projects and possesses advanced expertise in robotic MIG welding lines. This expertise enables the team to achieve optimal results, including excellent penetration, high-quality PIST standards, and minimal distortion.
Faith’s robotics team is experienced in working with various combinations of robots and welding sources, such as Fanuc + Lincoln, KUKA + Fronius, and Panasonic, among others.
Roller Hemming - Closures
Faith has supplied turnkey lines and cells for closures, including Front Door LH/RH, Rear Door LH/RH, Hood, and Tail Gate/Trunk Lid. These solutions encompass Inner Welding Cells, Outer Sealing Jigs, Pre-Hem/Pre-Marriage Jigs, and Hemming (Roller Hemming and Press Hemming), followed by Hem Welding and Hinge Fitment. Our highly experienced team at Faith provides valuable support to customers by offering input on Hem Flange length and opening angle, ensuring optimal hemming quality.